Volvo is recalling over 33,000 EVs globally after battery overheating caused a fire in Brazil. Learn the safety steps and what owners should do now.
Volvo Car Group, now part of China’s Geely Holding, has launched the biggest recall in its electric‑vehicle history. More than 33,700 Volvo EX30 models worldwide are being pulled back because a small percentage of batteries supplied by Sunwoda Electronic can overheat and ignite.
Scope of the recall
The recall affects every EX30 sold in North America, Europe, Australia, South Africa and several other markets. According to the investigation, roughly 0.02% of Sunwoda‑produced cell modules exhibit thermal runaway under certain charging conditions.
Brazilian fire incident that sparked action
In November 2025, a Volvo EX30 caught fire at a dealership in Maceió, Brazil. The blaze required four fire trucks and eleven firefighters to contain, and the vehicle was destroyed completely. The incident prompted regulators and Volvo to act swiftly.
Emergency charging advisory
Volvo issued an urgent bulletin for owners in the United States, United Kingdom, Australia and South Africa:
- Do not charge the battery beyond 70% of its capacity.
- Avoid rapid‑charge (DC) stations when possible.
- Monitor the battery temperature indicator and stop charging if it rises above normal levels.
While this measure reduces stress on the affected cells, it also cuts the practical driving range, leaving many premium‑EV buyers frustrated.
Impact on owners
Owners who have already paid for a high‑end electric vehicle now face reduced usability and the inconvenience of a recall service. Volvo has promised a free inspection and, where necessary, battery replacement at its authorized service centres.
Legal battle between Geely and Sunwoda
Behind the scenes, a lawsuit is unfolding. In late December 2025, Viridi E‑Mobility Technology—Geely’s dedicated battery subsidiary—filed a claim against Sunwoda seeking US$323 million in damages for supplying sub‑standard battery packs between 2021 and 2023. The dispute echoes earlier problems with Geely’s Zeekr 001, which also required costly battery inspections and replacements.
What Volvo owners should do now
If you own a Volvo EX30, follow these steps:
- Check your VIN against the recall list on Volvo’s official website.
- Schedule a service appointment immediately.
- Adopt the 70% charging limit until the battery is inspected.
- Stay informed through Volvo’s owner communications and local consumer‑protection agencies.
Volvo has pledged to keep customers updated as the investigation and legal proceedings progress, aiming to restore confidence in its electric‑vehicle lineup.